PRODUCT BULLETIN
4
TM
IPS CORPORATION ACRYLIC PLASTIC CEMENT
SUBSTRATE RECOMMENDATIONS:
WELD-ON?4TM is formulated as a blush-resistant cement for bonding acrylic (poly-methyl methacrylate) to itself. It will also form
strong bonds with other thermoplastics such as polystyrene, CAB (cellulose acetate butyrate), and polycarbonate to themselves. It
is not recommended for cross-linked acrylic.
BONDING RECOMMENDATIONS:
WELD-ON 4 is used extensively in sign fabrication for cementing acrylic letters to flat acrylic presentation panels and trim-capping
of cut out acrylic letters. Strong butt joints are made with flat sheets by using the soak method. WELD-ON 4 is also widely used in
many applications e.g. fabrication of display and presentation cases, medical equipment assembly, the bonding of plastic containers
and pre-forms, and in the manufacture of numerous solvent welded structures and subassemblies using the capillary method.
GENERAL DESCRIPTION:
WELD-ON 4 is a water-thin, somewhat flammable cement formulated to quickly develop very clear and high strength bonds for
many thermoplastic substrates. The bond is achieved by first softening the surfaces to be joined and then fusing them together
with the dissipation of the solvent. The initial bond forms within a matter of minutes and is followed by a significant and continual
increase in bond strength over the next several hours. WELD-ON 4 may be preferred by some plastic fabricators because it
is less likely to leave white marks (commonly called blushing). For similar applications but faster setting cement, WELD-ON?3TM*
is recommended.
*WELD-ON 3 is not available for use in areas regulated by California's South Coast Air Quality Management District (SCAQMD).
TYPICAL BOND STRENGTH :
Aged Bond Strength, lbs/in2 (kg/cm2)
SUBSTRATE MATERIAL
2 Hours 24 Hours 1 Week
Acrylic (Cast & Extruded) 800 (56.3) 2000 (140.6) 2500 (175.8)
Polycarbonate 750 (52.7) 1600 (112.5) 2400 (168.7)
Polystyrene 400 (28.1) 1300 ( 91.4) 2000 (140.6)
Substrate thickness: 0.25 inch (0.64 cm). Bond area: 1.0 in2 (6.45 cm2)
ADHESIVE PROPERTIES AND CHARACTERISTICS:
COLOR: Clear
VISCOSITY: Water Thin
TIME TO REACH 80% OF
ULTIMATE BOND STRENGTH: 72 hours
SPECIFIC GRAVITY: 1.12 ?0.04
DIRECTIONS FOR USE:
GENERAL ?Surfaces to be joined must be clean, dry, and fit intimately without forcing. Apply cement with syringe, eyedropper
or brush. Assemble while parts are still wet. If cement is applied to one surface, let the two surfaces be in gentle contact for
a few seconds to allow the cement to soften the dry surfaces, then press parts together in firm contact. Initial bonds form very
quickly. 65 ?80% of the ultimate bond strength will be obtained within 24 ?72 hours. Strength will continue to increase for
several weeks.
CAPILLARY METHOD ?Parts are placed lightly together and cement is applied to the edge of the joint with syringe or
eyedropper. By capillary action, the cement will flow a considerable distance (approximately 0.25 inch (0.64 cm) between two
such surfaces. Allow a few seconds for the cement to soften the surfaces. Press parts firmly together.
SOAK METHOD ?Vertically dip surfaces until softened (approximately 2 to 5 minutes), then join pieces firmly together.
Although development of WELD-ON 4 bond strength is slightly slower than that of WELD-ON 3, ultimate bond strength will be
the same. If crazing is a problem, we suggest you consider annealing before cementing.
AVAILABILITY:
This product is available in 4 oz. (118 ml), pint (473 ml), quart (946 ml) and gallon (3.785 l) metal cans. For detailed information
on containers and applicators, refer to the current Product Catalog and Price List.
SHELF LIFE:
2 years in tightly sealed containers. The date code of manufacture is stamped on the bottom of the container. Stability of the product
is limited by the evaporation of the solvent when the container is opened. Evaporation of solvent will cause the cement to thicken
and reduce its effectiveness. Adding of thinners to change viscosity is not recommended and may significantly change the properties
of the cement.
Copyright ?2008 by IPS Corporation 4-04-2008
QUALITY ASSURANCE:
WELD-ON 4 is carefully evaluated to assure that consistent high quality is maintained. Fourier transform infrared spectroscopy,
gas chromatography, and additional in depth testing ensures each batch is manufactured to exacting standards. A batch identification code is
stamped on each can and assures traceability of all materials and processes encountered in manufacturing this plastic cement for its intended
specific application.
SHIPPING:
For One Liter and Above For Less than One Liter
Proper Shipping Name: Flammable liquid, toxic n.o.s Proper Shipping Name: Consumer Commodity
(Methyl Acetate, Dichloromethane)
Hazard Class: 3 with subsidiary risk 6.1 Hazard Class: ORM-D
Identification Number: UN 1992
Packing Group: II
Label Required: Flammable Liquid & Toxic
SAFETY AND ENVIRONMENTAL PRECAUTIONS:
This product is a flammable, moderately fast evaporating solvent cement. It is considered a hazardous material. In conformance with the
Federal Hazardous Substance Labeling Act, the following hazards and precautions are given. Purchasers who may re-package this product
must also conform to all local, state, and federal labeling, safety and other regulations. VOC emissions do not exceed 250 grams per liter.
DANGER! FLAMMABLE. VAPOR HARMFUL.
MAY BE HARMFUL IF SWALLOWED. MAY IRRITATE SKIN OR EYES.
Keep out of the reach of children. Do not take internally. Keep away from heat, spark, open flame and other sources of ignition. Contact with
hot surfaces may produce toxic effects. Keep container closed when not in use. Store in the shade below 80篎 (27篊). Use only in adequate
ventilation. Avoid breathing of vapors. Atmospheric levels should be maintained below established exposure limit values. See Sections II and
VIII of MSDS. If airborne concentrations exceed these limits, use a supplied air respirator. Do not use a chemical cartridge respirator. For
emergencies and other conditions where short-term exposure may be exceeded, use an approved positive pressure self-contained breathing
apparatus. In confined areas, use a positive pressure self-contained breathing apparatus (SCBA). Do not smoke, eat or drink while working
with this product. Avoid contact with skin, eyes, and clothing. May cause eye injury. Protective equipment such as gloves, safety goggles, and
impervious apron should be used. Carefully read Material Safety Data Sheet and follow all precautions.
Contains Methylene Chloride (75-09-2), Methyl Acetate (79-20-9) and Methyl Methacrylate Monomer (80-62-6). Methylene Chloride is
considered a cancer causing material. OSHA has established special requirements for work place monitoring and protection. Extent of health
risk depends on level and duration of exposure, as well as individual sensitivity. Do not use this product for other than intended use.
"Proposition 65 Warning": This product contains chemicals known to the State of California to cause cancer.
"Title III Section 313 Supplier Notification": This product contains toxic chemicals subject to the reporting requirements of Section 313 of the
Emergency Planning and Community Right-To-Know Act of 1986 and of 40CFR372. This information must be included in all MSDS's that are
copied and distributed for this material.
FIRST AID:
Inhalation: If overcome with vapors, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult,
give oxygen. Call physician.
Eye Contact: Flush with plenty of water for 15 minutes and call a physician.
Skin Contact: Wash skin with plenty of soap and water for at least 15 minutes. If irritation develops, get medical attention.
Ingestion: If swallowed, give 1 or 2 glasses of water or milk. Do not induce vomiting. Contact physician or poison control
center immediately.
IMPORTANT NOTE:
This product is intended for use by skilled individuals at their own risk. These suggestions and data are based on information we believe to
be reliable. Users should verify by test that this product, as well as these methods, is suited to their application.
WARRANTY:
IPS?Corporation ("IPS Corp.") warrants that all new IPS Corp. products shall be of good quality and free from defects in material and
workmanship for the shelf life as indicated on the product. If any IPS Corp. product becomes defective, or fails to conform to our written limited
warranty under normal use and storage conditions, then IPS Corp. will, without charge, replace the nonconforming product. However, this
limited warranty shall not extend to, nor shall IPS Corp. be responsible for, damages or loss resulting from accident, misuse, negligent use,
improper application, or incorporation of IPS Corp. products into other products. In addition, any repackaging of IPS Corp. products also shall
void the limited warranty. IPS Corp. shall not be responsible for, nor does this limited warranty extend to, consequential damage, or incidental
damage or expense, including without limitation, injury to persons or property or loss of use. Please refer to our standard IPS Corp. Limited
Warranty for additional provisions.
455 W. Victoria Street 500 Distribution Parkway
Compton, CA 90220 U.S.A. Collierville, TN 38017 U.S.A.
Tel: 310.898.3300 Tel: 901.853.5001
Fax: 310.898.3392 Fax: 901.853.5008
Customer Service: 800.888.8312
www.ipscorp.com
|